Wing Removal Flowchart
This alarm is covered by this guide. Background
Section titled “Background”Use this topic to troubleshoot and diagnose a wing after removal from the aircraft. In many cases, removal is more practical than troubleshooting while the part is installed on the aircraft. Use this guide to disposition removed wings, usually in the Maintenance Holding location. This flow has three primary outcomes:
- Inspect, test, and return the part to service.
- Inspect, repair, test, and return the part to service.
- Inspect the part, remove salvageable spares, and scrap the part.
Troubleshooting Steps
Section titled “Troubleshooting Steps”graph TD
is-this-an-ev2-or-ev3-wing{"<small><b>Step 1</b></small><br/>Question: Is this an EV2 or EV3 wing?"}
remove-wing-from-aircraft["<small><b>Step 2</b></small><br/>Action: Remove the wing from the aircraft per..."]
is-part-number-003-or-006{"<small><b>Step 3</b></small><br/>Question: Is the wing part number -002, -006, -..."}
scrap-part-ineligible-pn["<small><b>Step 4</b></small><br/>Action: Scrap the part."]
do-visual-inspection["<small><b>Step 5</b></small><br/>Action: Do a visual inspection per 57.2.1 Ou..."]
is-there-structural-damage{"<small><b>Step 6</b></small><br/>Question: Is there damage to the structure?"}
is-damage-small-and-repairable{"<small><b>Step 7</b></small><br/>Question: Is the damage small and repairable? •..."}
is-damage-to-spar-or-leading-edge{"<small><b>Step 8</b></small><br/>Question: Is the damage to the spar or leading ..."}
remove-and-salvage-servo-linkage["<small><b>Step 9</b></small><br/>Action: Remove and salvage servo/linkage asse..."]
scrap-part-after-servo-salvage["<small><b>Step 10</b></small><br/>Action: Scrap the part."]
raise-tqri-for-structural-damage["<small><b>Step 11</b></small><br/>Action: Raise a TQRI. Escalate to P2 FSE On C..."]
raise-tqri-before-repair["<small><b>Step 12</b></small><br/>Action: Raise a TQRI. Escalate to P2 FSE On C..."]
execute-repair["<small><b>Step 13</b></small><br/>Action: Execute the repair."]
do-wing-eol-test["<small><b>Step 14</b></small><br/>Action: Perform the wing EOL test. 57.2.2.h ..."]
does-eol-pass{"<small><b>Step 15</b></small><br/>Question: Does the EOL pass?"}
place-wing-in-spares["<small><b>Step 16</b></small><br/>Action: Place wing in spares."]
failure-rpc-or-boot-issues{"<small><b>Step 17</b></small><br/>Question: Was the failure caused by RPC or boot..."}
inspect-servo-harness-and-m5-connector{"<small><b>Step 18</b></small><br/>Question: Inspect the servo harness per 20.2.2..."}
failure-range-incorrect{"<small><b>Step 19</b></small><br/>Question: Did either range test fail? • control..."}
failure-free-play-gt-5-deg{"<small><b>Step 20</b></small><br/>Question: Did the free play test fail 5 deg..."}
failure-friction{"<small><b>Step 21</b></small><br/>Question: Did the friction profile test fail? •..."}
scrap-part-after-friction-failure["<small><b>Step 22</b></small><br/>Action: Scrap the part."]
failure-sys-profile{"<small><b>Step 23</b></small><br/>Question: Did the system profile test fail? • c..."}
failure-analyze-data{"<small><b>Step 24</b></small><br/>Question: Did analyze_data fail? • control_surf..."}
raise-tqri["<small><b>Step 25</b></small><br/>Action: Raise a TQRI. Escalate to P2 FSE On C..."]
update-servo-in-eol-tester["<small><b>Step 26</b></small><br/>Action: Update the servo in the EOL tester. 1..."]
replace-servo-linkage-assy["<small><b>Step 27</b></small><br/>Action: Replace servo/linkage assembly. 57.2..."]
do-wing-eol-test-after-corrective-action["<small><b>Step 28</b></small><br/>Action: Perform the wing EOL test. 57.2.2.h ..."]
does-eol-pass-after-corrective-action{"<small><b>Step 29</b></small><br/>Question: Does the EOL pass?"}
place-wing-in-spares-after-corrective-action["<small><b>Step 30</b></small><br/>Action: Place wing in spares."]
failure-rpc-or-boot-issues-after-corrective-action{"<small><b>Step 31</b></small><br/>Question: Was the failure caused by RPC or boot..."}
inspect-servo-harness-and-m5-connector-after-corrective-action{"<small><b>Step 32</b></small><br/>Question: Inspect the servo harness per 20.2.2..."}
failure-range-incorrect-after-corrective-action{"<small><b>Step 33</b></small><br/>Question: Did either range test fail? • control..."}
failure-free-play-gt-5-deg-after-corrective-action{"<small><b>Step 34</b></small><br/>Question: Did the free play test fail 5 deg..."}
failure-friction-after-corrective-action{"<small><b>Step 35</b></small><br/>Question: Did the friction profile test fail? •..."}
scrap-part-after-friction-failure-after-corrective-action["<small><b>Step 36</b></small><br/>Action: Scrap the part."]
failure-sys-profile-after-corrective-action{"<small><b>Step 37</b></small><br/>Question: Did the system profile test fail? • c..."}
failure-analyze-data-after-corrective-action{"<small><b>Step 38</b></small><br/>Question: Did analyze_data fail? • control_surf..."}
raise-tqri-after-corrective-action["<small><b>Step 39</b></small><br/>Action: Raise a TQRI. Escalate to P2 FSE On C..."]
update-servo-in-eol-tester-after-retest["<small><b>Step 40</b></small><br/>Action: Update the servo in the EOL tester. 1..."]
replace-servo-linkage-assy-after-retest["<small><b>Step 41</b></small><br/>Action: Replace servo/linkage assembly. 57.2..."]
do-wing-eol-test-after-retest-diagnostics["<small><b>Step 42</b></small><br/>Action: Perform the wing EOL test. 57.2.2.h ..."]
does-eol-pass-after-retest-diagnostics{"<small><b>Step 43</b></small><br/>Question: Does the EOL pass?"}
place-wing-in-spares-after-retest-diagnostics["<small><b>Step 44</b></small><br/>Action: Place wing in spares."]
failure-rpc-or-boot-issues-after-retest-diagnostics{"<small><b>Step 45</b></small><br/>Question: Was the failure caused by RPC or boot..."}
inspect-servo-harness-and-m5-connector-after-retest-diagnostics{"<small><b>Step 46</b></small><br/>Question: Inspect the servo harness per 20.2.2..."}
failure-range-incorrect-after-retest-diagnostics{"<small><b>Step 47</b></small><br/>Question: Did either range test fail? • control..."}
failure-free-play-gt-5-deg-after-retest-diagnostics{"<small><b>Step 48</b></small><br/>Question: Did the free play test fail 5 deg..."}
failure-friction-after-retest-diagnostics{"<small><b>Step 49</b></small><br/>Question: Did the friction profile test fail? •..."}
scrap-part-after-friction-failure-after-retest-diagnostics["<small><b>Step 50</b></small><br/>Action: Scrap the part."]
failure-sys-profile-after-retest-diagnostics{"<small><b>Step 51</b></small><br/>Question: Did the system profile test fail? • c..."}
failure-analyze-data-after-retest-diagnostics{"<small><b>Step 52</b></small><br/>Question: Did analyze_data fail? • control_surf..."}
raise-tqri-after-retest-diagnostics["<small><b>Step 53</b></small><br/>Action: Raise a TQRI. Escalate to P2 FSE On C..."]
update-servo-in-eol-tester-repeat["<small><b>Step 54</b></small><br/>Action: Update the servo in the EOL tester. 1..."]
replace-servo-linkage-assy-repeat["<small><b>Step 55</b></small><br/>Action: Replace servo/linkage assembly. 57.2..."]
repeat-eol-failure-troubleshooting["<small><b>Step 56</b></small><br/>Action: Perform the wing EOL test again. If i..."]
ev3-do-an-eol-test{"<small><b>Step 57</b></small><br/>Question: Do an EOL test on the EV3 wing. What ..."}
ev3-replace-servo-gearbox-assembly["<small><b>Step 58</b></small><br/>Action: Remove and replace the servo gearbox ..."]
ev3-remove-gearbox-servo-assembly["<small><b>Step 59</b></small><br/>Action: Remove the gearbox servo assembly. Th..."]
ev3-is-there-still-binding{"<small><b>Step 60</b></small><br/>Question: Is there still binding after the gear..."}
ev3-control-surface-or-wing-body-rework["<small><b>Step 61</b></small><br/>Action: The binding is likely caused by the c..."]
ev3-replace-gearbox-assembly-after-binding-stops["<small><b>Step 62</b></small><br/>Action: If the binding stops once the gearbox..."]
ev3-rerun-eol-test["<small><b>Step 63</b></small><br/>Action: Re-run the EOL test. If it passes, re..."]
is-this-an-ev2-or-ev3-wing -->|EV2 wing| remove-wing-from-aircraft
is-this-an-ev2-or-ev3-wing -->|EV3 wing| ev3-do-an-eol-test
remove-wing-from-aircraft --> is-part-number-003-or-006
is-part-number-003-or-006 -->|Yes| scrap-part-ineligible-pn
is-part-number-003-or-006 -->|No| do-visual-inspection
do-visual-inspection --> is-there-structural-damage
is-there-structural-damage -->|Yes| is-damage-small-and-repairable
is-there-structural-damage -->|No| do-wing-eol-test
is-damage-small-and-repairable -->|Yes| raise-tqri-before-repair
is-damage-small-and-repairable -->|No| is-damage-to-spar-or-leading-edge
is-damage-to-spar-or-leading-edge -->|Yes| remove-and-salvage-servo-linkage
is-damage-to-spar-or-leading-edge -->|No| raise-tqri-for-structural-damage
remove-and-salvage-servo-linkage --> scrap-part-after-servo-salvage
raise-tqri-before-repair --> execute-repair
execute-repair --> do-wing-eol-test
do-wing-eol-test --> does-eol-pass
does-eol-pass -->|Yes| place-wing-in-spares
does-eol-pass -->|No| failure-rpc-or-boot-issues
failure-rpc-or-boot-issues -->|Yes| inspect-servo-harness-and-m5-connector
failure-rpc-or-boot-issues -->|No| failure-range-incorrect
inspect-servo-harness-and-m5-connector -->|Yes| replace-servo-linkage-assy
inspect-servo-harness-and-m5-connector -->|No| update-servo-in-eol-tester
failure-range-incorrect -->|Yes| replace-servo-linkage-assy
failure-range-incorrect -->|No| failure-free-play-gt-5-deg
failure-free-play-gt-5-deg -->|Yes| replace-servo-linkage-assy
failure-free-play-gt-5-deg -->|No| failure-friction
failure-friction -->|Yes| scrap-part-after-friction-failure
failure-friction -->|No| failure-sys-profile
failure-sys-profile -->|Yes| raise-tqri
failure-sys-profile -->|No| failure-analyze-data
failure-analyze-data -->|Yes| raise-tqri
failure-analyze-data -->|No| do-wing-eol-test-after-corrective-action
update-servo-in-eol-tester --> do-wing-eol-test-after-corrective-action
replace-servo-linkage-assy --> do-wing-eol-test-after-corrective-action
do-wing-eol-test-after-corrective-action --> does-eol-pass-after-corrective-action
does-eol-pass-after-corrective-action -->|Yes| place-wing-in-spares-after-corrective-action
does-eol-pass-after-corrective-action -->|No| failure-rpc-or-boot-issues-after-corrective-action
failure-rpc-or-boot-issues-after-corrective-action -->|Yes| inspect-servo-harness-and-m5-connector-after-corrective-action
failure-rpc-or-boot-issues-after-corrective-action -->|No| failure-range-incorrect-after-corrective-action
inspect-servo-harness-and-m5-connector-after-corrective-action -->|Yes| replace-servo-linkage-assy-after-retest
inspect-servo-harness-and-m5-connector-after-corrective-action -->|No| update-servo-in-eol-tester-after-retest
failure-range-incorrect-after-corrective-action -->|Yes| replace-servo-linkage-assy-after-retest
failure-range-incorrect-after-corrective-action -->|No| failure-free-play-gt-5-deg-after-corrective-action
failure-free-play-gt-5-deg-after-corrective-action -->|Yes| replace-servo-linkage-assy-after-retest
failure-free-play-gt-5-deg-after-corrective-action -->|No| failure-friction-after-corrective-action
failure-friction-after-corrective-action -->|Yes| scrap-part-after-friction-failure-after-corrective-action
failure-friction-after-corrective-action -->|No| failure-sys-profile-after-corrective-action
failure-sys-profile-after-corrective-action -->|Yes| raise-tqri-after-corrective-action
failure-sys-profile-after-corrective-action -->|No| failure-analyze-data-after-corrective-action
failure-analyze-data-after-corrective-action -->|Yes| raise-tqri-after-corrective-action
failure-analyze-data-after-corrective-action -->|No| do-wing-eol-test-after-retest-diagnostics
update-servo-in-eol-tester-after-retest --> do-wing-eol-test-after-retest-diagnostics
replace-servo-linkage-assy-after-retest --> do-wing-eol-test-after-retest-diagnostics
do-wing-eol-test-after-retest-diagnostics --> does-eol-pass-after-retest-diagnostics
does-eol-pass-after-retest-diagnostics -->|Yes| place-wing-in-spares-after-retest-diagnostics
does-eol-pass-after-retest-diagnostics -->|No| failure-rpc-or-boot-issues-after-retest-diagnostics
failure-rpc-or-boot-issues-after-retest-diagnostics -->|Yes| inspect-servo-harness-and-m5-connector-after-retest-diagnostics
failure-rpc-or-boot-issues-after-retest-diagnostics -->|No| failure-range-incorrect-after-retest-diagnostics
inspect-servo-harness-and-m5-connector-after-retest-diagnostics -->|Yes| replace-servo-linkage-assy-repeat
inspect-servo-harness-and-m5-connector-after-retest-diagnostics -->|No| update-servo-in-eol-tester-repeat
failure-range-incorrect-after-retest-diagnostics -->|Yes| replace-servo-linkage-assy-repeat
failure-range-incorrect-after-retest-diagnostics -->|No| failure-free-play-gt-5-deg-after-retest-diagnostics
failure-free-play-gt-5-deg-after-retest-diagnostics -->|Yes| replace-servo-linkage-assy-repeat
failure-free-play-gt-5-deg-after-retest-diagnostics -->|No| failure-friction-after-retest-diagnostics
failure-friction-after-retest-diagnostics -->|Yes| scrap-part-after-friction-failure-after-retest-diagnostics
failure-friction-after-retest-diagnostics -->|No| failure-sys-profile-after-retest-diagnostics
failure-sys-profile-after-retest-diagnostics -->|Yes| raise-tqri-after-retest-diagnostics
failure-sys-profile-after-retest-diagnostics -->|No| failure-analyze-data-after-retest-diagnostics
failure-analyze-data-after-retest-diagnostics -->|Yes| raise-tqri-after-retest-diagnostics
failure-analyze-data-after-retest-diagnostics -->|No| repeat-eol-failure-troubleshooting
update-servo-in-eol-tester-repeat --> repeat-eol-failure-troubleshooting
replace-servo-linkage-assy-repeat --> repeat-eol-failure-troubleshooting
ev3-do-an-eol-test -->|Free-play| ev3-replace-servo-gearbox-assembly
ev3-do-an-eol-test -->|Range or binding| ev3-remove-gearbox-servo-assembly
ev3-replace-servo-gearbox-assembly --> ev3-rerun-eol-test
ev3-remove-gearbox-servo-assembly --> ev3-is-there-still-binding
ev3-is-there-still-binding -->|Yes| ev3-control-surface-or-wing-body-rework
ev3-is-there-still-binding -->|No| ev3-replace-gearbox-assembly-after-binding-stops
ev3-replace-gearbox-assembly-after-binding-stops --> ev3-rerun-eol-test
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style remove-wing-from-aircraft fill:#dcfce7,stroke:#22c55e,color:#14532d
style is-part-number-003-or-006 fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style scrap-part-ineligible-pn fill:#dcfce7,stroke:#22c55e,color:#14532d
style do-visual-inspection fill:#dcfce7,stroke:#22c55e,color:#14532d
style is-there-structural-damage fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style is-damage-small-and-repairable fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style is-damage-to-spar-or-leading-edge fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style remove-and-salvage-servo-linkage fill:#dcfce7,stroke:#22c55e,color:#14532d
style scrap-part-after-servo-salvage fill:#dcfce7,stroke:#22c55e,color:#14532d
style raise-tqri-for-structural-damage fill:#dcfce7,stroke:#22c55e,color:#14532d
style raise-tqri-before-repair fill:#dcfce7,stroke:#22c55e,color:#14532d
style execute-repair fill:#dcfce7,stroke:#22c55e,color:#14532d
style do-wing-eol-test fill:#dcfce7,stroke:#22c55e,color:#14532d
style does-eol-pass fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style place-wing-in-spares fill:#dcfce7,stroke:#22c55e,color:#14532d
style failure-rpc-or-boot-issues fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
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style failure-free-play-gt-5-deg fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style failure-friction fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
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style failure-sys-profile fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style failure-analyze-data fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style raise-tqri fill:#dcfce7,stroke:#22c55e,color:#14532d
style update-servo-in-eol-tester fill:#dcfce7,stroke:#22c55e,color:#14532d
style replace-servo-linkage-assy fill:#dcfce7,stroke:#22c55e,color:#14532d
style do-wing-eol-test-after-corrective-action fill:#dcfce7,stroke:#22c55e,color:#14532d
style does-eol-pass-after-corrective-action fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
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style failure-rpc-or-boot-issues-after-corrective-action fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
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style failure-friction-after-corrective-action fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
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style failure-sys-profile-after-retest-diagnostics fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style failure-analyze-data-after-retest-diagnostics fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style raise-tqri-after-retest-diagnostics fill:#dcfce7,stroke:#22c55e,color:#14532d
style update-servo-in-eol-tester-repeat fill:#dcfce7,stroke:#22c55e,color:#14532d
style replace-servo-linkage-assy-repeat fill:#dcfce7,stroke:#22c55e,color:#14532d
style repeat-eol-failure-troubleshooting fill:#dcfce7,stroke:#22c55e,color:#14532d
style ev3-do-an-eol-test fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style ev3-replace-servo-gearbox-assembly fill:#dcfce7,stroke:#22c55e,color:#14532d
style ev3-remove-gearbox-servo-assembly fill:#dcfce7,stroke:#22c55e,color:#14532d
style ev3-is-there-still-binding fill:#dbeafe,stroke:#3b82f6,color:#1e3a5f
style ev3-control-surface-or-wing-body-rework fill:#dcfce7,stroke:#22c55e,color:#14532d
style ev3-replace-gearbox-assembly-after-binding-stops fill:#dcfce7,stroke:#22c55e,color:#14532d
style ev3-rerun-eol-test fill:#dcfce7,stroke:#22c55e,color:#14532d Hover or focus a block to preview it. Select the block to keep the preview open.
• Is the damage a crack that is less than 2.5 cm (1.0 in) or smaller? And/Or
• Is the damage surface damage or delamination damage to the trailing edge? And/Or
• Is the damage to paint or surface protection?
• control_surface_check.control_surface_tester.run_range_test
• control_surface_check.control_surface_tester.run_over_range_test
• control_surface_check.control_surface_tester.run_freeplay_test
• control_surface_check.control_surface_tester.run_friction_profile
• control_surface_check.control_surface_tester.run_sys_profile
• control_surface_check.control_surface_tester.analyze_data
sudo apt update. 2. Set firmware_update to yes before you start the test. If the test fails two times, replace the servo/linkage assembly and then perform the wing EOL test again.• control_surface_check.control_surface_tester.run_range_test
• control_surface_check.control_surface_tester.run_over_range_test
• control_surface_check.control_surface_tester.run_freeplay_test
• control_surface_check.control_surface_tester.run_friction_profile
• control_surface_check.control_surface_tester.run_sys_profile
• control_surface_check.control_surface_tester.analyze_data
sudo apt update. 2. Set firmware_update to yes before you start the test. If the test fails two times, replace the servo/linkage assembly and then perform the wing EOL test again.• control_surface_check.control_surface_tester.run_range_test
• control_surface_check.control_surface_tester.run_over_range_test
• control_surface_check.control_surface_tester.run_freeplay_test
• control_surface_check.control_surface_tester.run_friction_profile
• control_surface_check.control_surface_tester.run_sys_profile
• control_surface_check.control_surface_tester.analyze_data
sudo apt update. 2. Set firmware_update to yes before you start the test. If the test fails two times, replace the servo/linkage assembly and then perform the wing EOL test again.Resolution note
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